Introducing, the new member of the family, "Izzy".
1992 Jeep Wrangler Islander  4.0L I6 cylinder with only 45,000 miles, WHOPPING 27" tires &3.07 gears.

Welcome to our Izzy build-up pages!!
These pages were started back in 2001 through 2003.
I am currently (slowly) working on upgrading these pages to refrect updated and new information up to the current Izzy II in 2006.

The Decision.......My husband and I have decided to buy ourselves a trail rig - Why??
Without getting into boring details - here are a few reasons, point blank.
1) Solid Front Axle
2) 3rd vehicle - not daily driver
Why did we choose a Jeep?
1) 4.0L 6cylinder & solid front axle combined
2) Parts availability (junk yards)
3) LARGE offroad aftermarket support
Unfortunately - Toyota didn't make a solid front axle and a 6cylinder in one machine.

The Search..... We couldn't afford to buy a 6cylinder TJ - although a TJ would've been preferred.  Gotta have a 6cylinder - no exceptions!!!  We started researching YJ's, prices, options, tranmissions, transfers, axles, availabiity, mileages etc. We stopped over to visit Eric Kootte at Skid Row Automotive to get some serious answers on what to look for.   After that, we were ready to go shopping.  Finding the right Jeep for the right price is the hardest part.   We spent endless nights looking in the newspapers, searching Ebay, Autotrader.com, and Cars.com.  The majority of the Wranglers in our price range had too many miles (athough we could've dealt with it) and major mechanical issues.  EVERY YJ with over 100,000 miles on it had a main oil seal leak.  ALL OF THEM!!!   The search goes on.......

Good things come to those who wait........ One day I was looking in Cars.com and noticed a really good priced Islander.  Actually, I couldn't believe the price was so good.  I thought for sure it would be sold already.  I took a chance and called the guy. It wasn't sold..... Although we were a bit skeptical at first.  Why was such a good Jeep at such a good price?  With only 45,000 miles on it,  we ended up scheduling a (3-4 hour drive) trip to go and see it.  We looked under the hood, we looked at the fluids, we looked at everything.  BINGO!!!  This guy took care of it and he had every maintenance record.  We offered him slightly less than what he was asking.....HE TOOK IT!!  SWEET!!! 
My husband named him IZZY - short for "Islander"

LET THE BUILDING BEGIN!!!!!!
(and the pockets go empty!!!)

OUR FIRST MOD!!! This is pretty hilarious.....our first modification was a lovely learning experience. We installed some mirror relocation brackets so we can take the doors off in the summer time.  Don't ask me how this went.....all I can say is, WHAT was Jeep thinking when they used TORX bolts and didn't weld the nuts on the inside?? I had to learn the fine art of Yoga while trying to reach the nuts on the inside of the cab!!

We left the mirrors in the stock location for now while the windows are in (You can't see out of the mirror in the relocation position).  Every winter and summer, we'll swap them back and forth. 

Dana 44's from an 89 Jeep Grand Wagoneer

Ahhh New Legs!! We want this Jeep to be a fully capable rig. We spent a lot of time researching our options, comparing prices, longevity, and our mechanical abilities.  Our result .....AXLES!!  We decided not to spend anymore money on the stock axles.  Again, more research.

I found a Grand Wagoneer in a local junkyard that was cheap and still drivable. Thanks to Eric Koote of Skid Row Automotive - who bought the Grand Wagoneer and sold me a set of Dana 44's from a Grand Wagoneer he had at home.


This is my husband Steve cleaning the grease and dirt off the axle.

Ahhh New Legs need Hubs.....We definately needed to put some manual locking hubs on the front so we ordered a set of Warn Premium manual locking hubs # 20990.  Unfortunately, the hubs are still in the box!!  Ok, that'll give me something to drool over for a while. Anyway,  we're not ready to install them yet because we've got the entire hubs torn apart. It was a premature purchase - we were just excited to get started!!

Front hubs torn apart...still work to be done.

Ahhh Lift lift lift......We ordered a Rubicon Express 4.5" HD lift. Again, Thanks to Eric of Skid Row Automotive for ordering this kit for us. We asked several experienced wheelers which kit was the best for someone just starting out (in the Jeep world). This kit was recommended by all the folks we asked.

Front Rotors torn apart, with grease and seals intact.

Frozen Leaf spring bolt......Torched it to get it off.

Lift Install - Day 1: We started tearing down Izzy in the garage after taking about 6 different measurements and several pictures.  The prior weekend we already removed all 4 shocks and both trac bars.  We started working on the passenger side by removing the leaf pak.  Problem #1, A frozen leaf eye bolt - we hammered, we torched, we soaked it with PB and nothing.  We had this same problem in our truck.  We did everything we could to break it loose to no avail. 

Lift Install - Day 2:  #@!*!!*$%!! Leafspring #@!*!!*$%!! brake lines.  I can't decide to laugh or cry........That leaf spring refuses to come off.  We took a break from that and started working on the brake lines.  #@!*!!*$%!! Need I say more? Fortunately, we did manage to get the extended stainless steel lines installed It feels so much better when you see progress....progress is a good thing. I get impatient when there's no progress. This is gonna be a long winter project!

 

Close up of the Front suspension being removed

Side view of the front suspension taken off

Lift Install - Day 3: My husband Steve did all the work today - I had a prior commitment. With a little torch action and a really really big hammer, he managed to get the leaf spring off!!  YIPPEE!!!! There are miracles! He hung the new leaf paks in place and called it a night.