Welcome to Page 4 of our Izzy build-up!

Borrowed some Tacoma wheels and tires to roll the axle in place.

Disconnected everything and rolled the Dana35C out.

No Axle....Dana 44 waiting to be test fitted.

Dana 44 rolled into place

Axle placement is measured and pinion angle is set (perches are tacked into place)

Hey Look what the UPS man dropped off....;)

Odds & Ends:It's probably been a couple weeks - I've been giving the front axle a Go-Jo bath to clean up all the grease and crud. The front axle is almost completely torn apart except the steering knuckles are still intact. Unfortunately, we didn't have the tools large enough to remove the ball joints - our local auto parts stores and hardware stores didn't have the right tools either. Patience is a virtue in this project - always waiting on something!! The rear axle is torn apart once again and is currently at a local shop WAYCOOL ROD SHOP in Lancaster PA to get the spring perches welded. THANKS and lots of KUDOS go to Mike Heim for doing this work for us cheaply (I owe him a few beers!).

Brake Lines: The brake line clips arrived today so it's time to get working on setting the rear brakeline in place. When we test fitted the rear axle, I had 'gently bent the brake line tube to fit around the u-bolts and to better contour the Dana 44. We used brake line clips from Inline Tube and new brake lines from Lancaster County Auto Parts in Lancaster PA 1-717-397-7485. I used some clear tubing to wrap around the lines for protection & rust prevention.

We added extra attachment points on the axle for more support.

Brake lines in place with clips.

POR 15 Party! The rear axle is once again torn apart (can we make up our minds??). We used some POR15 on the back plates of the drum brakes, painted the new brake lines and left the rear axle apart. The rear axle is ready - we're going to wait until the front axle is ready before sending them away for gears & locker install. But until then, we had a POR 15 party!! We prepped many other components off the axles for applying POR 15. The axles will get painted once they are done with the gears & lcokers.

 

Prepping the parts for POR 15

New brake lines painted with POR15. Turned out really nice!!!

More POR15 work.....rear drum plates, front rotor shields, & steering componenets